5V Series Cast Iron Four-Groove QD Sheaves for “5V” Belts
5V series 4-groove QD (quick detachable) bushed sheaves are manufactured for 5V, 5VX, banded 5V, and banded 5VX belts. They range from 4.40″ to 50.00″ in diameter. Depending on the sheave size, they are made to use an SD, SK, SF, E, F, or J QD bushing, which we also stock. Most of our 4-groove 5V QD sheaves are manufactured from a high-strength grade 35 cast iron, are phosphate-coated, and are painted for anti-corrosion. All of them are balanced at the factory for smooth machinery operation.
Four-Groove 5V QD Sheave Size Chart
Related Matching 5V, 5VX Series V-Belt
(1) 5V-Series V-Belts
Classic 5V-Series V-Belts have a 0.63″ top-width, 0.53″ thickness, and a 38° angle. Additionally, 5V V-belts are 1 of the oldest styles of V-Belts in the industry. Because of their long-term success and economical operation, they are also 1 of the industry’s most widely used belt series. The premium 5V-series v-belts we supply are manufactured under ISO 9001 specifications, are oil and heat resistant, and directly interchange with other brands. They are constructed of a natural rubber compound with polyester cords and use cotton with a polyester blend cover for high durability. 5V series belts are used in most general heavy-duty industrial applications along with Heating, ventilation, air conditioning (HVAC), lawn and garden equipment, and agricultural equipment.
(2) 5V-Series Banded V-Belts
5V-series v-belts are a part of the “classic” lineup of v-belts because they are 1 of the oldest and most common style belts. Our belts are manufactured by ARPM standards and offer superior strength, durability, and performance. 5V-series v-belts have a 0.63″ top-width per belt (band/ rib).
(3) 5VX Cogged V-Belts
5VX cogged v-belts are designated by having a 0.53″ top-width and 0.53″ thickness. Our cogged 5VX v-belts are manufactured with raw-edge sidewalls to eliminate slippage and increase efficacy, saving operation costs. They are also manufactured by ARPM standards and are oil and heat-resistant. 5VX belts are constructed from a high-quality chloroprene compound with high-strength polyester chords and have a top fabric built from a cotton polyester blend. Besides the performance, durability, and energy savings benefits, our cogged v-belts will work with existing stand pulleys/ sheaves. Please contact us for a quote on 5VX cogged v-belts or pulleys, and we will be happy to assist you.
(4) 5VX Banded Cogged V-Belts
All our v-belts are manufactured by ARPM specifications and offer superior performance and durability. Due to their design, banded 5VX cogged v-belts run smoother, more relaxed, and typically outlast a standard banded C v-belt. They also offer a higher efficiency than ordinary banded v-belts, which means fewer energy costs. We can also stock sheaves/ pulleys for 5VX banded belts.
QD Bushings | Quick Disconnect Bushings
QD bushings are utilized throughout the industrial power transmission and agricultural industry for various sprockets, sheaves, pulleys, and synchronized drives. They are designed for easy installation and easy uninstallation; they are also commonly referred to as quick-disconnect bushings. QD bushings can help conventional mounting with the flange outboard and reverse mounting to where the flange is inboard and utilize a single split that extends through the entire bushing length. Our QD bushings interchange with other brands and are made from high-grade steel precision machined for perfect application fitment. QD bushings’ benefits over different styles include; ease of installation/ uninstall, superior holding power, and extreme strengths. We stock all the standard sizes of QD bushings and supply custom QD bushings upon request, including stainless steel 1s. QD bushings are found in some of the most rugged applications worldwide; contact our customer service team today for a quote or additional information on our premium QD bushings.
Precautions for Pulley Assembly:
1. Gasoline must be used for the last cleaning before assembly to ensure that all parts are clean and dry and that the mating surfaces are tightly fitted without oil stains and have sufficient friction.
2. Hexagon socket head bolts for assembly should also be washed with gasoline and dried before assembly. Do not apply lubricating oil or grease in the bolts or screw holes to ensure sufficient friction and self-locking ability after the bolts are tightened.
3. When the 3 hexagon socket head bolts are about to be installed, they need to be tightened to ensure that the tapered sleeve is subjected to uniform axial force and that the pulley and the tapered sleeve are well positioned coaxially.
4. Before installation, check and measure the length of the hexagonal socket head bolts for assembly to ensure that the assembly bolts can withstand the bottom end of the blind hole of the taper sleeve after tightening to ensure that the tapered surface fits tightly and to ensure that the bolt is subjected to the reverse thrust of the bottom end of the blind hole, resulting in The anti-loosening effect of the double nut principle is the same.
5. After the pulley is tightened, check and adjust the relative position of the primary and driven pulley by pulling the wire to ensure that the 2 pulleys are on the same plane and the belt 10sion is moderate.
6. The pulley cover should be intact and installed firmly to ensure that the belt is broken or the pulley is loosened and withdrawn during operation, resulting in a significant safety accident.
7. The tapered sleeve is a vulnerable part. It should be checked before each assembly, and the spare parts should be replaced in time if any defects are found. After a long operation, the inner hole and the chain groove may be damaged.
QD Bushed Pulley Common Applications
The pulley belongs to the hub-type parts. Generally, the relative size is relatively large. The manufacturing process is usually based on casting and forging. Use less cast steel (steel has poor casting performance); generally, smaller sizes can be designed for development, and the material is steel). V belt pulleys are mainly used for long-distance power transmissions, such as the output of small diesel engines, agricultural vehicles, tractors, automobiles, mining machinery, machining equipment, textile machinery, packaging machinery, lathes, forging machines, and some small horsepower motorcycles. Transmission is the transmission of agricultural machinery power, air compressors, reducers, generators, gins, etc. It is worth noting that gasoline must be used for the last cleaning before assembling the pulley to ensure that the parts are clean and dry ensure that the mating surfaces are tightly fitted and free of oil and have sufficient friction.
Technological Processing
Company Profile
HZPT is a professional manufacturer of mechanical parts. Our main products are v belt pulleys, sprockets, split taper bushings, coupling, and other transmission parts. Its products are mainly exported to Germany, Britain, France, and other European countries, with an annual export value of 18 million U.S. dollars, accounting for more than 65% of the total output. The annual output value reached 200 million yuan.
Our products all adopt international, European, and American advanced industrial standards, use precise and good processing equipment, develop reasonable production technology, apply efficient and flexible management systems, and improve the quality management system to ensure that the product quality is good and the price is affordable.
Our factory adheres to the enterprise concept of “quality: the basis of enterprise survival, integrity: the basis of enterprise development, service: the source of enterprise development, low price: the instrument of enterprise development.” We are always looking forward to the presence of customers at home and abroad, seeking CZPT benefits and joint cause development.
Warehouse Stock
The warehouse covers an area of 5000 square meters and can provide all kinds of standard models A/B/C/Z, with complete quantity and large quantity in stock. Meanwhile, it accepts all sorts of non-standard customization for drawing production. The daily production capacity is 10 tons, and the delivery time is short.
Packaging & Shipping
Experienced Workers Packing Pulleys Carefully, safe wooden cases keep parts from being injured or damaged during sea or air shipment.
FAQ
Q1. Are you a manufacturer or a trading company?
A: We are a manufacturer and trading company.
Q2. What is your sample policy?
A: We can supply the sample if we have finished parts in stock, but customers need to pay for the sample cost and shipping fee.
Q3. Can you produce according to the samples?
A: We can produce power transmission parts according to your samples or technical drawings. We can build the molds and fixtures.
Q4. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q5. Can you customize pulleys?
A: Yes, please send us your drawing for an accurate quotation.
Q6. How long is your delivery time and shipment?
A: 1. Sample Lead-times: 10-20 days.
2. Production Lead-times: 30-45 days after the order is confirmed.
Q7. How do you make our business a long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers’ benefits ;
2. We respect every customer as our friend and sincerely do business and make friends with them, no matter where they come from.
Q8: What are your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
Additional information
How to use the pulley system
Using a pulley system is a great way to move things around your home, but how do you use a pulley system? Let’s look at the basic equations that describe a pulley system, the types of pulleys, and some safety considerations when using pulleys. Here are some examples. Don’t worry, you’ll find all the information you need in 1 place!
Basic equations of pulley systems
The pulley system consists of pulleys and chords. When the weight of the load is pulled through the rope, it slides through the groove and ends up on the other side. When the weight moves, the applied force must travel nx distance. The distance is in meters. If there are 4 pulleys, the distance the rope will travel will be 2×24. If there are n pulleys, the distance traveled by the weight will be 2n – 1.
The mechanical advantage of the pulley system increases with distance. The greater the distance over which the force is applied, the greater the leverage of the system. For example, if a set of pulleys is used to lift the load, 1 should be attached to the load and the other to the stand. The load itself does not move. Therefore, the distance between the blocks must be shortened, and the length of the line circulating between the pulleys must be shortened.
Another way to think about the acceleration of a pulley system is to think of ropes and ropes as massless and frictionless. Assuming the rope and pulley are massless, they should have the same magnitude and direction of motion. However, in this case the quality of the string is a variable that is not overdone. Therefore, the 10sion vector on the block is labeled with the same variable name as the pulley.
The calculation of the pulley system is relatively simple. Five mechanical advantages of the pulley system can be found. This is because the number of ropes supporting the load is equal to the force exerted on the ropes. When the ropes all move in the same direction, they have 2 mechanical advantages. Alternatively, you can use a combination of movable and fixed pulleys to reduce the force.
When calculating forces in a pulley system, you can use Newton’s laws of motion. Newton’s second law deals with acceleration and force. The 4th law tells us that 10sion and gravity are in equilibrium. This is useful if you need to lift heavy objects. The laws of motion help with calculations and can help you better understand pulley systems.
Types of pulleys
Different types of pulleys are commonly used for various purposes, including lifting. Some pulleys are flexible, which means they can move freely around a central axis and can change the direction of force. Some are fixed, such as hinges, and are usually used for heavier loads. Others are movable, such as coiled ropes. Whatever the purpose, pulleys are very useful in raising and lowering objects.
Pulleys are common in many different applications, from elevators and cargo lift systems to lights and curtains. They are also used in sewing machine motors and sliding doors. Garage and patio doors are often equipped with pulleys. Rock climbers use a pulley system to climb rocks safely. These pulley systems have different types of pinions that allow them to balance weight and force direction.
The most common type of pulley is the pulley pulley system. The pulley system utilizes mechanical advantages to lift weight. Archimedes is thought to have discovered the pulley around 250 BC. in ancient Sicily. Mesopotamians also used pulleys, they used ropes to lift water and windmills. Pulley systems can even be found at Stonehenge.
Another type of pulley is called a compound pulley. It consists of a set of parallel pulleys that increase the force required to move large objects. This type is most commonly used in rock climbing and sailing, while composite pulleys can also be found in theater curtains. If you’re wondering the difference between these 2 types of pulleys, here’s a quick overview:
Mechanical Advantages of Pulley Systems
Pulley systems offer significant mechanical advantages. The ability of the system to reduce the effort required to lift weights increases with the number of rope loops. This advantage is proportional to the number of loops in the system. If the rope had only 1 loop, then a single weight would require the same amount of force to pull. But by adding extra cycles, the force required will be reduced.
The pulley system has the advantage of changing the direction of the force. This makes it easier to move heavy objects. They come in both fixed and mobile. Pulleys are used in many engineering applications because they can be combined with other mechanisms. If you want to know what a pulley can do, read on! Here are some examples. Therefore, you will understand how they are used in engineering.
Single-acting pulleys do not change direction, but compound pulleys do. Their mechanical advantage is 6. The compound pulley system consists of a movable pulley and a fixed pulley. The mechanical advantage of the pulley system increases as the number of movable wheels decreases. So if you have 2 wheels, you need twice as much force to lift the same weight because you need a movable pulley.
The mechanical advantage of a pulley system can be maximized by adding more pulleys or rope lengths. For example, if you have a single pulley system, the mechanical advantage is 1 of the smallest. By using 2 or 3 pulleys, up to 5 times the mechanical advantage can be achieved. You can also gain up to 10 times the mechanical advantage by using multiple pulley systems.
The use of a single movable pulley system also adds to the mechanical advantage of the pulley system. In this case, you don’t have to change the direction of the force to lift the weight. In contrast, a movable pulley system requires you to move the rope farther to generate the same force. Using a compound pulley system allows you to lift heavy loads with ease.
Safety Issues When Using Pulley Systems
Pulleys have an incredibly unique structure, consisting of a disc with a groove in the middle and a shaft running through it. A rope or cord is attached to 1 end of a pulley that turns when force is applied. The other end of the rope is attached to the load. This mechanical advantage means that it is much easier to pull an object using the pulley system than to lift the same object by hand.
Although pulley systems are a common part of many manufacturing processes, some employers do not train their workers to use them properly or install protection to prevent injury. It is important to wear proper PPE and follow standard laboratory safety practices during pulley system activities. Make sure any support structures are strong enough to handle the weight and weight of the rope or rope. If you do fall, be sure to contact your employer immediately.
